About Our Product
Flux Cored Wire Machine Manufacturers in India
High-performance Flux Cored Wire Machine designed for efficient and consistent wire production. It ensures precise forming, reliable operation, and smooth output for industrial welding applications.
Our Expertise
- Steel Strip Pay-Off / Decoiler
- Long Lasting Product
- Latest Technology
- Evaluating Features
- Assessing Your Needs
| Parameter | Technical Specification |
|---|---|
| Raw Material | Low Carbon Steel Strip |
| Steel Strip Size | 14 × 1.0 mm (typical) |
| Wire Type | Flux Cored Welding Wire |
| Typical Classification | E71T-1 / E71T1 |
| Finished Wire Diameter | 1.0 – 1.6 mm (depending on configuration) |
| Forming Method | Butt Joint / Controlled Forming |
| Initial Formed Diameter | Approx. 4.5 – 4.7 mm |
| Intermediate Diameter | Approx. 2.5 mm |
| Flux Filling Ratio | Approx. 13 – 16% (product dependent) |
| Forming Line Speed | 70 – 80 m/min working speed |
| Maximum Forming Speed | Up to approx. 110 m/min |
| Fine Drawing Speed | 16 – 18 m/sec working speed |
| Maximum Drawing Speed | Up to approx. 25 m/sec |
| Flux Filling | Controlled and uniform powder filling |
| Drawing System | Rough Drawing + Fine Drawing |
| Control System | PLC Based Automatic Control |
| Wire Take-Up | Layer Winding / Coil Winding |
| Flux Core | Welding Flux / Alloy Powder as per wire formulation |
| Machine Operation | Continuous Production |
| Electrical Supply | As per customer requirement |
| Automation | PLC + Touch Screen HMI |
| Machine Construction | Heavy-Duty Industrial Construction |
Flux Cored Wire Machine: Reliable Production for High-Quality Welding Wire
A Flux Cored Wire Machine turns low-carbon steel tape into finished flux-cored welding wire through forming, flux filling, drawing, and winding. Wire producers use this machine to make wire types such as E71T-1 and E71T1, which are widely used in structural fabrication, shipbuilding, and heavy engineering. If the forming and drawing stages are not controlled well, the wire diameter and flux ratio can vary, and that directly affects weld quality.
Logos Weld Products makes this machine for manufacturers who need steady, reliable output every time. As one of the leading Flux Cored Wire Machine Manufacturers in India, the company builds each unit to keep production simple and consistent, so buyers get dependable wire without constant adjustments on the floor.
Applications of Flux Cored Wire Machine
Welding wire manufacturing plants
Structural steel fabrication units
Shipbuilding and heavy engineering
Automotive welding wire production
Pipeline construction welding wire
Steel structure welding industries
Industrial fabrication workshops
Bridge and infrastructure welding
Heavy machinery welding applications
Features of Flux Cored Wire Machine
Listed Products
- PLC-based automatic control system
- Touch screen HMI operation
- Precision flux filling accuracy
- Rough and fine drawing stages
- Heavy-duty industrial machine construction
- Controlled strip forming process
- Layer winding coil system
- Uniform finished wire diameter
- Continuous production line design
- Reliable seam closing mechanism
Flux Cored Wire (FCW) Manufacturing Machine
- Manufacturer: Logos Weld Products
- Application: Manufacturing of Flux Cored Welding Wire
- Typical Product: E71T-1 / E71T1
- Process: Forming → Flux Filling → Drawing → Sizing → Layer Winding Published FCW production-line data gives a useful benchmark of 14 × 1.0 mm steel strip, 13–16% filling, approximately 4.7 mm initial formed diameter, 2.5 mm forming diameter and 1.2 mm finished wire, with forming speeds around 70–80 m/min.
Main Machine Sections
- Steel Strip Pay-Off / Decoiler
- Strip Straightening & Guiding Unit
- Flux Filling Unit
- Seam Closing / Forming Section
- Rough Drawing Unit
- Fine Drawing Unit
- Wire Pointing Unit
- Take-Off Unit
- Layer Winding / Coil Stand
- PLC Control Panel with Touch Screen
- Safety & Emergency Control System
Consistent Performance, Built on Industrial-Grade Flux Cored Wire Machine Engineering
Picking the right Flux Cored Wire Machine is important because it shapes wire quality long after the machine has settled into daily use. Logos Weld Products designs its machines so the forming, filling, and drawing stages work together smoothly, holding their accuracy even during long, uninterrupted production runs.
Each machine comes with PLC-based control and a touch screen HMI, which makes it easier for operators to check filling ratio and drawing speed while the line is running. The rough and fine drawing stages are set up to keep the finished wire diameter steady, batch after batch. Many buyers comparing Flux Cored Wire Machine Suppliers in India choose us for this reliability, backed by strong, heavy-duty construction built for daily industrial use.